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EST. 1991 · INDIA
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MINING LUBRICANTS

Shovels, dumpers, crushers and conveyors face dust, water, shock loads and non-stop duty. Lubrication is what stands between that and the next breakdown.

Mining equipment works at the edge of its design. Crushers absorb rock shock, conveyor drives run for weeks without stopping, and dumpers and shovels work in dust that finds every gap in a seal. Open gears, wire ropes and slow, heavily loaded pivots depend on greases that stay in place under load and water. In a mine, a lubrication failure stops production, not just a machine.

Banesto supplies MoS₂ EP greases, open gear and wire rope compounds, EP gear oils, hydraulic oils, fire-resistant hydraulic fluid for circuits near ignition sources, and Beltone heavy-section V-belts for crushers and screens.

Lubrication Challenges in Mining

Rock Shock & Heavy Loads
Crusher bearings and shovel pivots take repeated shock loads that rupture ordinary grease films.
Dust & Water Ingress
Fine dust and mine water get into bearings and gearboxes and turn the lubricant into an abrasive paste.
Open Gears & Wire Ropes
Mill girth gears, hoist ropes and cableways need adhesive, penetrating lubricants that resist fling-off.
Fire Risk
Hydraulic leaks near hot surfaces, especially underground, call for fire-resistant fluids where specified.

Recommended Banesto Products

Selected from our 852+ SKU range for the duty cycles most common in mines and quarries. Every recommendation is matched by application (temperature, load, speed and exposure), not by catalogue number. Where the equipment maker specifies a grade, the maker's specification comes first.

MoS₂ EP Grease (NLGI 2)
NLGI 2 · 3–5% MoS₂
For shovel, dumper and loader pins, crusher pivots and slow, shock-loaded bearings.
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Wire Rope & Open Gear Grease
NLGI 00/0 · PENETRATING
For hoist ropes, cableways and open girth gears, as specified by the maker.
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Industrial Gear Oil (ISO 220)
ISO VG 220 · EP
For conveyor, crusher and feeder gearboxes under heavy and shock loads.
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Ca-Sulfonate Complex HT Grease
WATER RESISTANT · 180 °C CONTINUOUS
For wet, hot and heavily loaded bearings on screens, wash plants and slurry pumps.
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PAG / Water-Glycol Fire-Resistant Fluid
HFC / HFD · ISO VG 46 / 68
For face and underground hydraulics where a fire-resistant fluid is required.
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Classical V-Belt – D Section
IS 2494 · 32 × 19 mm
For crusher, screen and large pump drives; C and E sections also available.
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Need specifications? Full technical data sheets are available for every grade.

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Lubrication Map: Machine by Machine

A starting point for your lubrication schedule, point by point.

EquipmentLubrication pointBanesto productGood practice
Jaw crushersMain and pitman bearingsEP grease of the crusher maker's grade; Ca-Sulfonate Complex HT for wet or hot dutyGrease little and often; purge contaminated grease.
Shovels, excavators, dumpersPins, bushes, pivotsMoS₂ EP Grease NLGI 2Grease every shift.
ConveyorsDrive gearboxesIndustrial Gear Oil ISO VG 220 EP; PAO Synthetic for hot or critical unitsKeep breathers clean and dry.
ConveyorsPulley and idler bearingsLithium Complex MP NLGI 2Use the right quantity per shot; seals fail when over-greased.
Ball and rod millsOpen girth gearsWire Rope & Open Gear Grease, as specifiedInspect the tooth contact pattern regularly.
Hoists, cablewaysWire ropesWire Rope & Open Gear Grease or Chain & Wire Rope LubricantClean and dry ropes before relubricating.
Underground and face hydraulicsCircuits near heat or ignition sourcesPAG / Water-Glycol Fire-Resistant FluidFlush, and check seal and paint compatibility, before converting from mineral oil.
Crushers, screens, pumpsBelt drivesBeltone C, D or E section or SPC wedge beltsReplace belts as a matched set.

Frequently Asked Questions

Which grease is used for crusher bearings?

Most jaw crushers use an EP grease of NLGI 2 as specified by the crusher maker. Calcium sulfonate complex grease suits wet or hot locations, and MoS₂ EP grease suits slow, shock-loaded pins and pivots.

How should mining wire ropes be lubricated?

Clean the rope, then apply a penetrating rope lubricant that reaches the core before it sets into a protective film. Relubricate at the interval set by your rope inspection schedule, before the rope looks dry.

When is fire-resistant hydraulic fluid needed in mining?

Where a hydraulic leak could reach a flame, hot surface or ignition source, especially underground. Water-glycol (HFC) fluids are widely used; converting needs a full flush and a check of seals, paints, filters and pump ratings.

Which V-belt section is used on stone crushers?

Large crushers commonly run C or D section classical belts or SPB and SPC wedge belts. Use the section and length from the existing drive or the crusher maker's data. Our stone crusher guide has more detail.

Running a mine, quarry or crushing plant? Send us your equipment list and current lubricants, and our team will prescribe grades for every bearing, gearbox, rope and belt drive.